Project Overview
In Collaboration with 5 Engineers (4 Mechanical & 1 Electrical/Computer Engineers), we were Tasked to Develop an Electric Boat
Propulsion System from a Stripped Down Pedal Boat. As the Propulsion Engineer, I was Responsible for Designing and Fabricating
both the Propulsion & Steering Systems while Ensuring Seemless Integration with other Components.
Key Contributions & Responsibilities
- Served as the Propulsion Engineer, Tasked with Designing and Fabricating (In-House) the Propulsion and Steering Systems.
- Researched and Applied MIT Marine Propeller Calculations along wwith Blade Element Theory to Design a Custom Impeller using NACA Airfoils.
- Performed Extensive Propeller Hand Calculations in MATLAB and Simulations in ANSYS Fluent that will Perform the Best with our Manufactured Brushless DC Motor Specifications.
- Integrated 3D-Printed PETG Components as the Stator Housing and the Rudder, which was Controlled using a Joystick-to-Servo (PWM) Connection.
- Collaborated with Team Member Patrick Robanske and Professor Andrew Schiller to Manufacture the Propeller from 7075 Aluminum using a CNC Mill, Which Allowed for us to Achieve Approximately 218.62 N of Thrust.
Skills
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Propulsion System Design: Expertise in Designing the Impeller, Protective Enclosures, and Integrated Rudder Steering System.
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Technical Analysis & Simulation: Proficient in Analyzing Key Documents needed to Help me Create the Impeller such as Applying MIT Marine Propeller Calculations, Blade Element Theory, MATLAB for Hand Calculations, and ANSYS Fluent for Simulations.
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Advanced Manufacturing: Skilled in 3D Additive Manufacturing and CNC Milling Operations.
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Control Systems Integration: Experience with Coding for a Joystick-to-Servo Interfacing using PWM for Precise System Control.
Outcome
This Project Culminated in the Creation of a Robust Electric Boat Propulsion System that Met our Rigorous Performance Targets ny Delivering Approximately 218.62 N of Thrust.
My Contributions in Propulsion Research & Design, Comprehensive Simulations, and Hands-On Manufacturing Allowed for a Successful Project.
